First ESCO

Think of Heat to Power , think of First ESCO. We are the fastest growing Energy Service Company with expertise mainly in designing and supplying affordable waste to heat power plants , designing an efficient fuel switching alternative with petcoke etc. The amount of heat  that is presently let out in to atmosphere as waste is too huge . The power that could be generated from this wasted heat is enormous. Power generated from waste heat is  Green energy which reduces the carbon foot print.
We have successfully installed our state of the art 2.7MW  Waste heat recovery ORC Power Plant at Pioneer Cement Industries, Al Ghail Industrial Area , Ras Al Khaimah , UAE  as a first phase out of two phases, Once phase -2 of the project is installed the total Gross power generation would be 4 MW. This is the first such plant in  Asia and Middle East. Entire plant has  been built with in house design and engineering.

On  implementation of both  phases of the project PIONEER CEMENT will have a capacity to generate 32  Million kWh/Year due to the Waste heat recovery Project (including energy savings due to stopping the gas cooling forced draft fans to an extent of 500 KW ) . Hence POINEER CEMENT can avoid purchase of Energy to that extent and save US$ 3,800,000 per year at a tariff of 12 US Cents/kWh.

With this  projected savings, Pioneer cements will have a very attractive payback for the investment. Click here for a case study of this project.

Talk to our Energy Expert Today for a free analysis of how much power  we can  recover  from your waste heat.

OUR SOLUTIONS

Steel industry is energy intensive, requiring large amount of electrical energy as well as heat energy through use of fossil fuels.

FirstESCO supplies technology for recovering heat lost to the atmosphere and converting it into useful power using ORC systems.

Cement manufacturing is an energy intensive process.In a cement kiln, 22.5% energy input is lost to the atmosphere through flue gases.

Sponge iron kilns are energy intensive. Atleast 30% of the energy input to the kiln is lost to the atmosphere through flue gas.

FAQs

- What are the industries you can work?

Any industry which is heat intensive Steel Industries, Glass Industries, Cement Industries etc contact us describing your factory’s process to know if we can recover energy from available heat.

- What are the sources of heat?

There are many sources of available heat in different industries varying from exhaust stacks to melting furnaces . Contact us for information regarding your existing heat source to find out if it can be utilized.

- What is the smallest size of ORC system you can supply?

25kw

- What is an ORC system?

The Rankine thermodynamic cycle is a concept where by a set of processes involving a working fluid in a closed loop is such that thermal power is converted into mechanical power, and thereafter possibly into electricity. Traditionally, the working fluid is water (thus steam, when vaporized).  In the Organic Rankine Cycle (ORC), the working fluid is an organic substance. Organic means that the molecules of the fluid contain a carbon atom. The implementation of the ORC concept is an engine or power plant.

- Can we use Hot water to generate power?

Yes , the amount of power generated depends on the temperature and flow rate of the hot water. Contact us to find out how much power can be generated from your existing hot water source.

- What are advantages of ORC system over Steam Rankine cycle .

Closed loop system with no water consumption is one of the top advantages among others , contact us to know why orc system is preferred over steam rankine cycle.

- Can you also supply heat recovery module along with ORC system?

Yes

- Do you offer ORC system on Turn-key basis and also on EPC basis?

Yes

- Can you study our plant data and provide potential for the waste heat recovery power projects?

Yes